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Key Market Drivers
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Integration of CM with Plant Asset Management/CMMS
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Wireless technology to propel the future of condition monitoring
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Trend toward online monitoring systems
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Strong potential in the services and consulting market
Life Cycle Cost Analysis and Smart Pumps
Life Cycle Cost (LCC) analysis helps the user choose the most cost-effective solution to decrease expenses over the long lifetime of pumps (typically 15 to 20 years). It is expected to reduce the costs of energy, operation and maintenance as well as improve reliability, quality and efficiency over the pump and pumping system's life span (see Figure 2 below).
LCC analysis is composed of the following costs: purchase, installation, operation, maintenance, support and disposal of the equipment. With over 50 percent, the energy and maintenance costs are the largest cost components over the life cycle of a pump.
The pumps industry has largely been slow to incorporate computer technology to operate, control and protect pumps and systems and reduce LCCs. Manufacturers have only recently begun to develop smart pumps, which integrate a pump, a variable-speed drive, a diagnostic system and a control device. The system eliminates the need for a control valve in the pump circuit and by itself acts as a controlling device. (The pump is made to run only at the required system capacity rather than at full capacity with the flow regulated using a control valve.) These systems contribute to saving energy, prolonging the life of the equipment, minimizing manpower and lowering ownership costs.
Key Market Drivers
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Reduce cost of ownership through the life cycle benefits
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Detect and prevent process upsets that can lead to premature pump failure (dry-run, etc.)
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Improve process control
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Concerted education efforts on the part of manufacturers and influencing organizations
Adopting Digital Pumping
Digital pumping can be used for new facilities as well as for optimizing existing facilities, and a key activity that can help accelerate its adoption is the creation of knowledge communities. This refers to the educational roles played by various industry participants (see Figure 3 below).
The rapid evolution of our global hyper-connected markets drives manufacturers to develop knowledge capabilities. In other words, an increasing proportion of business value resides in trusting knowledge-based relationships, which allow manufacturers to create value with clients, suppliers, alliance partners and individual workers. Relationships are the future of society and business, and rich knowledge exchange will hold the key for gaining competitive advantage. The mantra for manufacturers today is to build long-term renewable relationships internally and externally.
One of the key challenges for manufacturers today is to focus on fostering collaboration between individuals, teams, divisions and other organizations. This requires a knowledge sharing infrastructure that allows people to connect to people as well as to valuable information. The next decade will increasingly see manufacturers shifting their focus from traditional business processes to processes that will enable smooth and efficient workflow. Having made this shift, companies can reconfigure how work is done, and even allow clients and suppliers to participate in their processes, creating powerful lock-in.
Dushyant Mehra is a senior research analyst with Frost & Sullivan, 7550 IH 10 West, Suite 400, San Antonio, TX 78229-5616, 877-463-7678, Fax: 888-690-3329, www.frost.com.
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