Hydraulic Institute Pump FAQs January 2008 E-mail
Written by Hydraulic Institute   
 

For preliminary selection, a rough approximation procedure can be used to estimate the turbine performance from known pump performance.

QT = Qp               Ht = Hp

        n                         n

 

Where:

   

Qt = Rate of flow as turbine

Qp = Rate of flow as pump

Hp = Total head as pump

Ht = Total head as turbine

η = Efficiency

 

Most centrifugal pumps are suitable and capable of operating as turbines. Because of the reverse rotation, be sure that the bearing lubrication system will operate in reverse, and threaded shaft components, such as impeller locking devices, cannot loosen.

Pumps operated in reverse as turbines tend to have relatively narrow operating bands compared to variable nozzle turbines. At constant speed, the power developed and efficiency drop to zero at approximately 40 percent of the hydraulic turbine best efficiency rate of flow (see Figure 1.52).

fig 1.52 hi 0108.jpg 

  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
Figure 1.52

These facts, coupled with the difficulty in predicting hydraulic turbine performance from pump performance, results in some uncertainty when applying a pump to a power recovery turbine application unless actual test data is available on the specific pump running in reverse as a turbine.

Some of the other factors which affect the use of pumps as turbines are:

  • Runaway speed
  • Rate of flow at runaway speed
  • Required solids passage
  • Fluid-borne abrasives
  • Torque reversals during start-up or shutdown
  • Overspeed trip and control

 

Q. Is there a simple way to determine the minimum submergence required for a large vertical turbine pump to prevent the formation of surface vortices and the entrance of air into the pump?

 

A. This answer provides the recommended minimum submergence of a vertical pump inlet bell to reduce the probability that strong free-surface air core vortices will occur. If a submergence greater than recommended here is needed to provide the required NPSHR for the pump, the greater submergence should be used.

Approach-flow skewness and the resulting circulation have a controlling influence on free surface vortices in spite of adequate submergence. The recommended minimum submergence given here is for a reasonably uniform approach flow to the pump suction bell. Highly non-uniform approach flows will require the application of vortex suppression devices.

Experimental analysis and field experience have resulted in the following empirical relationship:

S = D + 0.574Q/D1.5

Where:

S is submergence in inches

D is bell diameter in inches

Q is rate of flow in gpm

 

The required minimum submergence can also be determined from Figure 9.8.26B taken from ANSI/HI 9.8 Pump Intake Design.

fig 9.8.26b hi 0108.jpg   Figure 9.8.26B
 

Pump FAQs is produced by the Hydraulic Institute as a service to pump users, contractors, distributors, reps and OEMs as a means of ensuring a healthy dialogue on subjects of common technical concern.

HI standards are adopted in the public interest and are designed to help eliminate misunderstandings between the manufacturer, the purchaser and/or the user and to assist the purchaser in selecting and obtaining the proper product for a particular need.

As an ANSI approved standards developing organization, the Hydraulic Institute process of developing new standards or updating current standards requires balanced input from all members of the pump community.

We invite your questions and will endeavor to provide answers based on existing HI standards and technical guidelines.

For more information about HI, our publications, Pump LLC Guide, Energy Saving Video-based education program and standards please visit www.pumps.org. Also visit our new e-learning portal with a comprehensive course on "Centrifugal Pumps: Fundamentals, Design and Applications," which can be found at www.pumpslearning.org.

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