New equipment improves SCADA functions.
Pump monitoring instrumentation is often not included with installations, but proper sensors can protect a pump and help with efficient operation.
This article will define a business case for achieving significant rotating equipment maintenance and energy cost reduction at industrial and municipal facilities.
Identifying the source of vibration by following the amplitude: the case of a company that thought the problem was a pump impeller, but, in fact, the problem was over 15-ft away and not a pump at all.
The Village of Mundelein, Ill., 35 miles northwest of Chicago, had a growing water demand and needed options for managing the increasing demand.
In the past, the nuclear power industry has experienced equipment failures due to improperly set oilers. There was never a precision tool available to help ensure the level was being properly set on a typical oiler . . . until now.
A crucial triumvirate for improving the bottom line. pump system optimization, pump efficiency
Since municipal codes frequently deal with the most crucial areas of public life-covering the safety of life and property-it is understandable that preference is given to tools and methods that are "tried and true" over ones that are untested. The challenge becomes how to take advantage of new advances in technology while recognizing the importance of maintaining an uncompromising level of safety and security. The answer can lie in close cooperation between officials who champion the integrity of the municipal code system and individuals experienced in the implementation of innovative technologies.
The 4-20mA current loop is used to transmit analog data representing various process variables like level, pressure, temperature or flow. Although conceptually simple, a 4-20mA current loop can be tricky to troubleshoot. Current flows in a single direction through each device in the loop.
Pumping control system updates aging lift station network. pump system optimization
Use of disposable components in product downstream processing and final fill operations is increasing as technology improves for performing these steps in a single-use mode. There is a high demand for systems that support single-use purification, formulation and filling operations.
Yuba County Water Agency in Marysville, Calif., recently chose a wireless system as a solution for a water pump problem. Here are some of benefits they discovered.
Pressure gauges are an important indicator of whether a system or component is operating correctly. Pressure gauges generally require little to no maintenance, other than periodic calibration. However, if gauges require minimal maintenance, why do some seem to continually wear out?
Vibration monitoring of rotating equipment and analysis of the resulting data are effective ways to evaluate the health of production machinery in order to achieve best maintenance practices, extend equipment longevity, and avoid unplanned shutdowns. Plant equipment seldom fails without giving signals well in advance, so breakdowns can normally be predicted by listening for the warnings and passing that knowledge on to those in a position to prevent such problems.
In the U.S. industrial sector, motor-driven systems consume 70 percent of all electricity. Motor-driven pumps account for more than 30 percent of that amount-more than any other application. Considering energy and maintenance represent more than 80 percent of total motor life cycle costs, a growing number of system designers, specifying engineers, maintenance professionals and end users are turning to variable speed motor control systems that can save up to 60 percent in energy costs as well as significantly reduce maintenance and equipment costs, improve process control and enhance system reliability.
Sensors and automation passively participate in our everyday lives to improve comfort, add safety and reliability, and increase the efficiency of needed products and services. As the use of sensors and automation has proliferated throughout various industry sectors, these products have become reliable, economical and easy to maintain and service. Experienced personnel and suppliers can create, adapt or integrate their products and services for almost any application. The challenge becomes how we collect, correlate and translate this data into actionable information.
Beating occurs when two dynamic excitation sources (forces) are close together in frequency, and a pathway allows the two excitation forces to transfer to each other. The beating effect results because the frequencies are so close to each other that the waveforms alternately reinforce each other at some times and cancel each other at other times. When the vibration from each source adds constructively, the vibration increases. When the vibration adds destructively, the vibration decreases.
Joseph Gallo Farms in Atwater, Calif., uses captured methane gas from its 5,000 dairy cows to run up to 50 percent of the electricity for its cheese factory. Using well water and recycled water, cow manure is periodically washed away for processing. In covered lagoons, natural bacteria break down the manure, and the resulting methane gas is eventually turned into electricity.
The Merchandise Mart in Chicago, Ill. is the world's largest commercial building, largest wholesale design center and a premier international business location. Encompassing 4.2 million gross square feet, the Mart spans two city blocks and stands 25 stories high. It welcomes more than three million visitors each year to its retail shops; boutiques; 11 floors of permanent showrooms for gift, residential, casual and contract furnishings; 10 floors of office space; dozens of trade shows and a myriad of special educational, community and consumer events. pump system optimization
