Qualified, quality solution providers can resolve many aftermarket problems.
When the City of Delaware, Ohio, expanded its wastewater treatment plant, it looked to increase more than just capacity. It also wanted to increase its efficiency and automation capabilities to benefit the plant's operators and taxpayers.
One electrical equipment specialist is relying on a cleaning system to ensure that a variety of stamped and turned parts are thoroughly degreased at their production facility.
Sensors and automation passively participate in our everyday lives to improve comfort, add safety and reliability, and increase the efficiency of needed products and services.
Last month, we ended our discussion of proportional control by saying there are times when P alone cannot provide the accuracy required by a process. Take, for example, a constant pressure booster system under VFD control. If changes in flow and the resulting change in pressure occurred gradually over a long period of time, the VFD could use proportional control to keep pressure constant.
Lubricated machines require clean, dry oil to work properly.
Soft starters and VFDs are useful for extending equipment life in HVAC applications.
It required only a couple notes of the haunting soundtrack to signal an imminent shark attack in the movie Jaws. As the theme began to swell, it became obvious that someone was going to “get it.” It would be nice to have a sixth sense that allowed us to hear "warning" music in daily situations. Condition monitoring systems provide a means of sensing when sharks are skulking toward your critical machines.
"An ounce of prevention is worth a pound of cure" may have been coined by process and plant engineers tired of repairing or replacing pumps. Pumps are often the most under-serviced pieces of equipment in process automation when it comes to maintenance and prevention best practices. Unfortunately, nothing moves without the humble pump, and a process becomes inefficient when a pump doesn't operate properly or completely shuts down. Many times the pump manufacturer is seen to be the problem, when in fact the process or the surrounding equipment configuration is the cause.
In the past, the nuclear power industry has experienced equipment failures due to improperly set oilers. There was never a precision tool available to help ensure the level was being properly set on a typical oiler . . . until now.
One of the major contributors to unbalance in rotating machinery is eccentricity. When we disassemble parts, we must also reassemble them. Even if the reassembly requires heating to shrink-fit the elements back together, we probably balanced them in a balancing machine where tolerances due to fit-up on mandrels or roundness of journals may possibly far exceed the heavy spot tolerances that the target standard of balance allows.
PWM inverters introduce motor shaft voltages and bearing currents. The bearing damage in inverter-driven motors is mainly caused by the shaft voltage and bearing currents created by the common-mode voltage and its sharp edges . All inverters generate common-mode voltages relative to the power source ground that cause coupling currents through the parasitic capacitances inside the motor. The main source of bearing currents is the capacitance-coupling currents that return via the motor bearings back to the ground.
Even when a redundant pumping system is in place, it can be advisable to monitor the condition of the operating units in critical applications where maintaining production depends on motor-pump reliability.
Mechanical pressure gauges, which require no external power, provide an affordable and reliable source of accurate pressure measurement. Using the criteria below can help maximize gauge life.
Interpretation of equipment clues can help diagnose problems before failure occurs
Changing traditional industry ways of thinking can help usher in the plant of the future.
In only a couple of years, the focus on energy efficiency has gone from blurred to steely-eyed. Green business practice is now a necessity, and organizations must find the best way to transition to this new reality. There are many opinions and approaches on "how we get there," and each one will have its own merits. A journey of a thousand miles starts with a single step, and making the right steps in the beginning will hasten the achievement of energy efficient goals.
If pump cavitation is not detected and quickly eliminated, significant damage can occur to the impeller and other internal components. Since cavitation (the formation and collapse of vapor bubbles in the pumped fluid as it passes through the pump impeller) is often temporary or even induced by the process, timely knowledge of the condition is extremely important so operators can act to alleviate the problem and prevent damage.
The installation of an AC drive with an advanced software tool has dramatically cut call-outs for blockages at an Irish county council pumping station.
Determining the correct maintenance strategy for industrial production assets poses a problem for many plant asset managers and reliability and maintenance engineers.
Although the use of transmitters in pressure measurement is growing, mechanical pressure gauges are still used on most systems as local pressure display to back up electrical readings. The selection and installation of these gauges can be difficult in certain locations. Harsh conditions that can require special consideration include vibration, pressure pulsation, overpressure, corrosive media and extreme process and ambient temperatures. This article is designed to address harsh conditions with best practice recommendations to extend gauge life and provide for the safest installation possible.